Qingdao Huashida PE/PP/PVC Automatic Plastic Sheet Extruder Making Machine - Compact Profile

Purpose-built, fully-automatic extrusion line that converts PE (LDPE/LLDPE/HDPE), PP or rigid/flexible PVC pellets or recycled flake into high-quality flat sheets from 0.1 mm up to 30 mm thick and up to 3 000 mm wide.

Single- or multi-layer co-extrusion layout with fast-change feedblock
• 33-36 L/D high-efficiency barrier screw and melt pump for ±2 % thickness tolerance
• Vertical three-roll calender with independent servo-motor drive; mirror, matte or embossed finish
• On-line edge trim recycling; corona/flame treatment optional
• Well known brand PLC + 15" HMI, remote diagnostic & recipe memory
• Quick-switch winding (turret) or cut-to-length stacker for 0.3-25 m/min line speed
• Energy-saving barrel heaters & vacuum loader reduce power ~12 %
• Same die set can produce base films for heat-shrink and electro-fusion sleeves
• Modular design: future upgrade to 5-layer EVOH barrier sheet without major retro-fit
Output: 250-800 kg/h (material dependent)
Installed power: 220-450 kW
Footprint: ≈ 18 m × 4 m × 3.5 m (1 500 mm model)

Engineered for Excellence, Recognized Worldwide

Qingdao Huashida delivers cutting-edge, integrated extrusion solutions trusted by manufacturers globally. Our advanced lines excel in producing both premium PP/PE Plastic Sheets/Boards and high-performance Fiber-Reinforced Radiation Cross-Linked Polyethylene (PE) Heat-Shrinkable Sleeves (3-Layer Structure). Designed for maximum output, stringent quality, and operational reliability, Huashida lines set the industry benchmark.

1. Plastic Sheet/Board Extrusion Line (For Base Material):

• Materials: PP, PE (HDPE, MDPE, LDPE), and blends.

• Applications: Base substrate layer for multi-layer heat-shrinkable sleeves, industrial sheets, construction panels, packaging.

• Key Capabilities:

  • Width Range: 500mm - 1600mm (Standard), up to 2500mm (Custom)

  • Thickness Range: 0.5mm - 6.0mm (Precision control ±0.05mm)

  • Output: Up to 1000 kg/h (Depending on material & thickness)

  • Core Tech: High-torque extruders, gear pumps for pressure stability, automatic die lip adjustment, precision calendaring/cooling, online thickness gauging (X-ray/IR), automatic winders/slitters.
    

2. Fiber-Reinforced Radiation Cross-Linked PE Heat-Shrinkable Sleeve Line (3-Layer Coextrusion):

• Structure:

  • Layer 1 (Outer): Radiation Cross-linkable PE (Protective, shrink layer)

  • Layer 2 (Middle): Fiber-Reinforced Cross-linkable PE (Structural reinforcement)

  • Layer 3 (Inner): Thermoplastic Adhesive (Sealing layer - EVA, Butyl, etc.)

• Key Specifications & Capabilities:

  • Sleeve Width: 150mm - 1500mm (Post-shrink, customizable)

  • Thickness Range: 1.2mm - 4.5mm (Total, layer-specific control)

  • Shrink Ratio: ≥ 3:1 (Standard), customizable ratios available

  • Reinforcement: High-strength polyester or glass fiber mesh/webbing (Integrated inline)

  • Radiation Cross-linking: Integrated inline Electron Beam (E-beam) irradiation system (Dose range: 80-200 kGy, precise control). Key for achieving high-temperature resistance, dimensional memory, and mechanical strength.

  • Output: High-speed production matching sheet line capacity.

  • Core Tech: Triple-layer coextrusion block/feedblock, precision melt laminating for reinforcement, controlled E-beam irradiation chamber, advanced corona treatment (optional for printing), precision cooling, tension control, servo-driven cutting/winding.

Why Choose Huashida for Heat-Shrinkable Sleeve Production?

• Unmatched Production Efficiency:

  • Integrated design from sheet extrusion to finished sleeve enables continuous, high-volume output.

  • Optimized coextrusion & inline radiation cross-linking significantly reduces production steps and cycle time.

  • Robust automation ensures high line speeds and minimal downtime.

• Guaranteed International Quality Standards:

  • Produces sleeves meeting or exceeding ISO 21809-1, EN 12068, CAN/ Z245.21, DIN 30672, AS/NZS 4858, and GOST requirements.

  • Precision layer control ensures consistent adhesive coverage, uniform reinforcement distribution, and reliable cross-linking density.

  • Critical for corrosion protection of oil/gas pipelines, structural joints, and marine applications.

• Superior Product Performance:

  • Excellent Shrinkability & Conformity: Ensures tight seal on complex geometries.

  • High Mechanical Strength & Impact Resistance: Reinforced structure withstands handling and backfill.

  • Outstanding Chemical & Environmental Stress Crack Resistance (ESCR): Long-term pipeline integrity.

  • Strong, Durable Adhesive Bond: Guaranteed waterproof seal.

• Global Recognition & Trust:

  • Huashida lines are operational in over 30 countries across five continents.

  • Widely adopted by leading pipeline coating and composite material manufacturers.

  • Recognized for reliability, low operating costs, and exceptional product consistency.

• Advanced Control & Customization:

  • Centralized PLC/HMI system with SCADA integration for full process monitoring and data logging.

  • Lines can be customized for specific sleeve dimensions, materials, reinforcement types, and output targets.

  • Options include inline printing, automated packaging, and enhanced QA systems (e.g., vision inspection).

Huashida: Your Partner for High-Performance Pipeline Protection Solutions